The 500-ton sand and gravel production line is efficient and stable, requiring a complete production process, simple layout and dust and noise removal equipment. The equipment configuration needs to be selected according to the characteristics of the raw materials, and the matching should be reasonable to improve efficiency. The example shows the excellent performance of the production line, the fully enclosed design is environmentally friendly and efficient, and enhances market competitiveness.

In the field of sand and gravel production, the 500-ton production line has become the first choice for many construction projects with its high efficiency and stability. How to configure a 500-ton sand and gravel production line with excellent performance? This article will provide you with a comprehensive reference from configuration requirements, equipment introduction to practical application.

Price of 500-ton sand and gravel production line

1. Configuration requirements: ensure efficient production

Complete production process:

A reasonable sand and gravel production line must have a complete production process. In addition to the core sand making link, it also needs to cover multiple steps such as coarse crushing, medium crushing, fine crushing and later screening. This ensures that each step is accurate and effective. Especially for materials with a feed particle size of less than 50mm, if the particle size is too large, appropriate treatment is required in the early stage.

Simple production line process:

A reasonable sand and gravel production line should follow the principles of simplicity, efficiency and economy. While ensuring normal operation, the spatial layout should be optimized, investment costs should be reduced, and operational convenience should be improved.

Supporting equipment configuration:

In addition to the main crushing and sand making equipment, supporting equipment such as dust removal and noise removal devices are also indispensable. These equipment not only improve the working environment and ensure green production, but also effectively reduce noise and dust to ensure compliance with national environmental protection regulations.

2. Equipment configuration: Create an efficient production line

Equipment matching:

When configuring the equipment for the sand and gravel production line, it is necessary to select appropriate equipment according to the water content, hardness and processing capacity of the raw materials. Crusher, sand making machine and screening equipment of different types and models should be matched according to specific needs.

Production process:

According to the feed particle size of the raw material, select the corresponding crushing equipment. If the feed particle size of the raw material is between 800mm-1500mm, a jaw crusher is required for rough processing; if the particle size is between 60-800mm, an impact crusher or cone crusher can be used for medium and fine crushing.

Finished product particle size control:

The finished product particle size of the sand and gravel production line is controlled by a vibrating screen, so the appropriate type of screening equipment should be configured according to the required sand and gravel aggregate specifications to ensure that the product meets the requirements.

Equipment matching:

The matching between equipment is the key to ensuring the stable and efficient operation of the production line. Reasonable equipment combination can improve production efficiency and reduce failure rate.

III. Practical application: Demonstration of efficient production

Taking the crushing EPC project in Luliang, Shanxi as an example, this 500 tons per hour sand and gravel production line demonstrated its excellent performance. The following equipment was used in the project:

C6X125 jaw crusher: for coarse crushing.

HST250S1 single-cylinder hydraulic cone crusher and HPT300M multi-cylinder hydraulic cone crusher (2 units): for medium and fine crushing.

VSI6X1150 sand making machine: for sand production.

S5X2760-3 vibrating screen (2 units) and S5X2460-3 vibrating screen (4 units): for screening and grading.

F5X1360 vibrating feeder and multiple conveyors: used for material transportation and uniform distribution.

The raw material is tuff, and the production capacity reaches 500 tons/hour. The production line adopts a fully enclosed design and negative pressure state, which effectively controls dust and noise and meets environmental protection requirements. Manager Wang said that this production line not only meets the annual production demand of 2 million tons, but also the price of the processed finished products in the market has dropped by nearly 30 yuan/ton, greatly improving the economic benefits.

The 500-ton-per-hour sand and gravel production line plays an important role in the construction industry with its high efficiency and environmental protection characteristics. By reasonably configuring equipment and optimizing production processes, you can achieve high-quality sand and gravel production to meet the market with different needs. Whether it is a large-scale mining enterprise or an emerging sand plant, configuring an efficient sand and gravel production line will be a key choice to improve production capacity and market competitiveness.