Manganese is an important industrial metal, widely used in metallurgy, chemical industry, battery manufacturing and other fields. With the rapid development of new energy industry, the demand for manganese ore continues to grow, and it is particularly important to create an efficient and stable manganese ore crushing and processing production line. The following is an introduction to the full process of manganese ore crushing and deep processing.

Manganese ore crushing and processing process

Coarse crushing stage

Large pieces of manganese ore (usually 500-1000mm in size) are fed into a jaw crusher or a mobile jaw crusher station by a vibrating feeder for preliminary crushing to 100-300mm.

Core equipment: C6X series jaw crusher (high compressive strength, suitable for high hardness ores).

Medium crushing stage

The coarsely crushed material is screened by a vibrating screen and transported by a belt conveyor to a single-cylinder hydraulic cone crusher (such as the HST series) for medium crushing, reducing the ore size to 30-80mm.

Advantages: Hydraulically adjust the discharge port, high crushing efficiency, and convenient maintenance.

Fine crushing stage

After medium crushing, the ore enters the multi-cylinder hydraulic cone crusher (such as HPT series) for further fine crushing, and the finished product particle size can be controlled at 10-30mm, meeting the requirements of subsequent grinding or beneficiation.

Features: laminated crushing principle, high production capacity and low energy consumption.

Grinding and beneficiation (optional)

The finely crushed manganese ore can be sent to the Raymond mill (MTW series European version mill) or vertical mill (LM series) for grinding to 80-325 mesh, which is used in chemical industry, battery and other fields.

Mineral processing: Use magnetic separator (such as CT series) to remove impurities and improve the grade of manganese concentrate.

Core equipment configuration plan

Processing capacity Recommended equipment combination Applicable scenarios

50-100 tons per hour Jaw crusher (C6X) + single cylinder cone crusher (HST) Small and medium-sized ore dressing plants

200-500 tons per hour Jaw crusher + multi-cylinder cone crusher (HPT) + vibrating screen Large mining projects

Powder processing Vertical mill (LM) or European mill (MTW) Battery-grade manganese dioxide production

Production line advantages

High automation: PLC control system realizes full-process monitoring and reduces labor costs.

Energy saving and environmental protection: The crushing equipment adopts a low-speed and high-torque design, and the dust collection system meets environmental protection requirements.

Flexible adaptation: Mobile crushing stations (such as K series tire stations) can be configured, which are suitable for dispersed mining sites.

Investment value

my country's manganese ore resources are mainly lean ores, and the economic value needs to be improved through efficient crushing and beneficiation. Liming Heavy Industry and other companies provide EPC general contracting services, which provide one-stop solutions from equipment selection to installation and commissioning to help customers shorten the production cycle. At present, Guizhou, Guangxi and other places have built 300 tons of manganese ore production lines, with an average annual profit of 10 million yuan.

If you need a customized solution, you can contact the professional team to get free configuration suggestions and case field inspection services.