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Shibang Chongqing 1,000-ton-per-hour aggregate processing project: setting a benchmark for efficient and environmentally friendly sand and gravel production

Shibang Chongqing 1,000-ton-per-hour aggregate processing project: setting a benchmark for efficient and environmentally friendly sand and gravel production

With its advanced process design, intelligent production model, and full-cycle service, the SBM Chongqing Limestone Aggregate Processing Project has become an industry benchmark, providing high-quality solutions for high-speed rail construction, indust

Product Details

With its advanced process design, intelligent production model, and full-cycle service, the SBM Chongqing Limestone Aggregate Processing Project has become an industry benchmark, providing high-quality solutions for high-speed rail construction, industrial materials, and other fields.


I. Project Overview


Using limestone as raw material, the project has a designed production capacity of 1,000 tons/hour and can produce two sizes of finished aggregate: conventional aggregate with particle sizes ranging from 0-5mm, 5-10mm, 10-20mm, and 20-31.5mm, widely used in high-speed rail construction; and industrial aggregate, primarily in sizes of 3-8cm, directly supplied to lime kilns and other industrial applications. The process utilizes a combination of "front-end dry crushing + back-end wet finishing," ensuring production efficiency while further optimizing aggregate particle shape and cleanliness through wet processing.

Shibang Group

Crushing/Sand Making/Grinding Inquiry

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The core equipment is Shibang Group products: the C6X jaw crusher provides primary crushing, the CI5X impact crusher performs secondary and fine crushing, and the VSI6X sand making machine uses the "stone-on-stone" principle to shape the aggregate, ensuring a rounded, well-graded finished product. This configuration balances production capacity and quality, meeting the stringent aggregate requirements of various projects.


II. Advantages


Excellent Process Design, Superior Quality


The project utilizes a "multi-stage crushing + multi-stage screening" process. Through three stages of crushing and four stages of screening, the aggregate particle size distribution is precisely controlled. Wet washing effectively removes impurities and ensures product stability.


Fully Enclosed Plant, Green Production


The production workshop is fully enclosed and equipped with pulse dust removal equipment, which meets national environmental standards. The downstream wet process is equipped with a wastewater treatment system for wastewater recycling. This model not only protects the surrounding environment but also reduces water consumption, aligning with the "dual carbon" goals.


EPC General Contracting, Efficient


The project was undertaken by Shibang Group using an EPC model. Standardized management was implemented throughout the entire process, from design and procurement to construction and commissioning, ensuring manageable construction schedules and reliable quality. As a model project for the local sand and gravel market, its successful experience has been replicated in multiple regions, contributing to the standardized development of the industry.

Intelligent Control, Cost Reduction and Efficiency Improvement


The production line integrates a PLC central control system, an automatic loading system, and an online monitoring platform. These systems enable real-time adjustment of crushing parameters, monitor dust and wastewater treatment performance, and automatically optimize material storage and transportation processes. For example, intelligent grading adjustment allows for rapid switching between aggregate production specifications, reducing downtime and improving efficiency.


III. Industry Implications: Innovation Drives Sustainable Development


Through technological integration and service upgrades, this project has redefined the modern standard for sand and gravel aggregate production. Its success demonstrates that only by deeply integrating efficient processes, environmentally friendly concepts, and intelligent management can we achieve a win-win situation for both economic and environmental benefits.

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Shibang Chongqing 1,000-ton-per-hour aggregate processing project: setting a benchmark for efficient and environmentally friendly sand and gravel production
Shibang Chongqing 1,000-ton-per-hour aggregate processing project: setting a benchmark for efficient and environmentally friendly sand and gravel production

Shibang Chongqing 1,000-ton-per-hour aggregate processing project: setting a benchmark for efficient and environmentally friendly sand and gravel production

With its advanced process design, intelligent production model, and full-cycle service, the SBM Chongqing Limestone Aggregate Processing Project has become an industry benchmark, providing high-quality solutions for high-speed rail construction, indust

Product Details

With its advanced process design, intelligent production model, and full-cycle service, the SBM Chongqing Limestone Aggregate Processing Project has become an industry benchmark, providing high-quality solutions for high-speed rail construction, industrial materials, and other fields.


I. Project Overview


Using limestone as raw material, the project has a designed production capacity of 1,000 tons/hour and can produce two sizes of finished aggregate: conventional aggregate with particle sizes ranging from 0-5mm, 5-10mm, 10-20mm, and 20-31.5mm, widely used in high-speed rail construction; and industrial aggregate, primarily in sizes of 3-8cm, directly supplied to lime kilns and other industrial applications. The process utilizes a combination of "front-end dry crushing + back-end wet finishing," ensuring production efficiency while further optimizing aggregate particle shape and cleanliness through wet processing.

Shibang Group

Crushing/Sand Making/Grinding Inquiry

Call Now

The core equipment is Shibang Group products: the C6X jaw crusher provides primary crushing, the CI5X impact crusher performs secondary and fine crushing, and the VSI6X sand making machine uses the "stone-on-stone" principle to shape the aggregate, ensuring a rounded, well-graded finished product. This configuration balances production capacity and quality, meeting the stringent aggregate requirements of various projects.


II. Advantages


Excellent Process Design, Superior Quality


The project utilizes a "multi-stage crushing + multi-stage screening" process. Through three stages of crushing and four stages of screening, the aggregate particle size distribution is precisely controlled. Wet washing effectively removes impurities and ensures product stability.


Fully Enclosed Plant, Green Production


The production workshop is fully enclosed and equipped with pulse dust removal equipment, which meets national environmental standards. The downstream wet process is equipped with a wastewater treatment system for wastewater recycling. This model not only protects the surrounding environment but also reduces water consumption, aligning with the "dual carbon" goals.


EPC General Contracting, Efficient


The project was undertaken by Shibang Group using an EPC model. Standardized management was implemented throughout the entire process, from design and procurement to construction and commissioning, ensuring manageable construction schedules and reliable quality. As a model project for the local sand and gravel market, its successful experience has been replicated in multiple regions, contributing to the standardized development of the industry.

Intelligent Control, Cost Reduction and Efficiency Improvement


The production line integrates a PLC central control system, an automatic loading system, and an online monitoring platform. These systems enable real-time adjustment of crushing parameters, monitor dust and wastewater treatment performance, and automatically optimize material storage and transportation processes. For example, intelligent grading adjustment allows for rapid switching between aggregate production specifications, reducing downtime and improving efficiency.


III. Industry Implications: Innovation Drives Sustainable Development


Through technological integration and service upgrades, this project has redefined the modern standard for sand and gravel aggregate production. Its success demonstrates that only by deeply integrating efficient processes, environmentally friendly concepts, and intelligent management can we achieve a win-win situation for both economic and environmental benefits.

chat online

Hot Tags: SMP Crusher, China, manufacturers, suppliers, factory, company, price, for sale, SMP Crusher, SMP Crusher

Previous: SMP Crusher

Next: SMP Crusher

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