In the field of sand and gravel production, the 500-ton production line has become the first choice for many construction projects due to its high efficiency and stability. How to configure a 500-ton sand and gravel production line with excellent performance? This article will provide you with a comprehensive reference from configuration requirements, equipment introduction to practical application.

Price of 500 tons of sand and gravel production line

1. configuration requirements: ensure efficient production

Complete production process:

A reasonable sand production line must have a complete production process. In addition to the core sand making process, it also needs to cover multiple steps such as coarse crushing, medium crushing, fine crushing and post-screening. This ensures that each step is accurate and effective. Especially for materials with a feed size of less than 50mm, if the particle size is too large, proper treatment is required in the early stage.

Simple production line process:

Reasonable sand production line should follow the principles of simplicity, efficiency and economy. While ensuring normal operations, the spatial layout should be optimized, investment costs should be reduced, and operational convenience should be improved.

Corollary equipment configuration:

In addition to the main crushing and sand making equipment, supporting equipment such as dust removal and noise removal devices are also essential. These devices not only improve the working environment and ensure green production, but also effectively reduce noise and dust to ensure compliance with national environmental protection regulations.

2. equipment configuration: to create an efficient production line

Equipment collocation:

When configuring the equipment of the sand and gravel production line, the appropriate equipment should be selected according to the water content, hardness and processing capacity of the raw materials. Different types and models of crushers, sand making machines and screening equipment should be matched according to specific needs.

Production process:

According to the feed size of raw materials, choose the corresponding crushing equipment. If the raw material feed particle size between 800mm-1500mm, the need to configure the jaw crusher for rough processing; and the particle size between 60-800mm, you can use the impact crusher or cone crusher for fine processing.

Finished product size control:

The finished product size of the sand and gravel production line is controlled by the vibrating screen, so the appropriate type of screening equipment should be configured according to the required sand and gravel aggregate specifications to ensure that the product meets the requirements.

Equipment matching:

The matching between equipment is the key to ensure the stable and efficient operation of the production line. Reasonable equipment combination can improve production efficiency and reduce failure rate.

3. Practical Application: Demonstrating Efficient Production

Taking the crushing EPC project in Luliang, Shanxi as an example, this 500-ton sand and gravel production line demonstrated its excellent performance. The following equipment was used in the project:

C6X125 jaw crusher: used for coarse crushing.

HST250S1 single-cylinder hydraulic cone crusher and HPT300M multi-cylinder hydraulic cone crusher (2 sets): used for medium and fine crushing processing.

VSI6X1150 sand making machine: used for sand production.

S5X2760-3 vibrating screen (2 sets) and S5X2460-3 vibrating screen (4 sets): for screening and classification.

F5X1360 vibrating feeder and multiple conveyors: used for conveying and uniform distribution of materials.

Production of raw materials for tuff, production capacity of 500 tons/hour. The production line adopts a fully enclosed design and negative pressure state, which effectively controls dust and noise and meets environmental protection requirements. Manager Wang said that this production line not only meets the demand for an annual output of 2 million tons, but also the price of processed finished products in the market has dropped by nearly 30 yuan/ton, greatly improving economic benefits.

With its high efficiency and environmental protection, the production line of 500 tons of sand and gravel plays an important role in the construction industry. By properly configuring the equipment and optimizing the production process, you can achieve high-quality sand and gravel production to meet different needs of the market. Whether it is a large mining enterprise or a new sand plant, the configuration of an efficient sand and gravel production line will be the key choice to enhance production capacity and market competitiveness.