I. Design of a Large-Scale Sand and Gravel Production Line

In recent years, with the booming construction industry, the demand for sand and gravel has increased significantly. To address the shortage of sand and gravel, more and more companies are constructing large-scale sand and gravel production lines. So, how should a large-scale sand and gravel production line be designed? What equipment is required? Shibang Group has the answers.

Large-Scale Sand and Gravel Production Line Prices

II. Production Line Example

The following is a detailed overview of a sand and gravel production line designed by Shibang Group:

300-ton sand production line + 500-ton crushed stone sand production line

Crushed Materials:

Main Raw Materials: Purchased tuff and granite

Raw Material Size: Less than 800mm

Finished Product Specifications: 0-4mm machined sand, 5-10mm, 10-20mm, and 20-30mm fine gravel

Main Equipment Configuration:

Production Line 1:

F5X1354G Vibrating Feeder: Provides uniform material feeding and ensures stable operation of the subsequent crushing equipment.

PEW860 European-style jaw crusher: Used for primary crushing, offering a high crushing ratio and high crushing efficiency.

HPT500 multi-cylinder cone crusher: Used for secondary and tertiary crushing, with high efficiency and excellent grain shape control.

VSI6X1263 impact crusher: Used for sand production, producing fine-grained sand with an adjustable fineness modulus.

S5X3072-2 + 3075-3 vibrating screens: Used for screening finished products, ensuring uniformity and quality of finished product particle size.

Production Line 2:

F5X1360 vibrating feeder: Provides stable feeding, ensuring efficient operation of the entire production line.

C6X125 European-style jaw crusher: Provides primary crushing, with high processing capacity and suitable for crushing large materials.

HST250S single-cylinder cone crusher: Used for secondary crushing, with high production capacity and excellent grain shape control.

HPT500 multi-cylinder cone crusher: Provides tertiary crushing to further improve the quality of the finished product.

VSI6X1263 impact crusher: Provides sand production, producing high-quality machine-made sand.

S5X3075-3 + S5X2760-3X2 vibrating screens: Responsible for screening finished products to ensure the quality of finished products of varying specifications.

Auxiliary Equipment:

Belt conveyor: Provides material transportation and connects various equipment to ensure continuous operation of the production line.

Fine sand recovery integrated machine: Recovers fine sand, reduces resource waste, and improves production efficiency.

Wastewater treatment equipment: Treats wastewater generated during the production process to ensure compliance with environmental standards.

Dust removal equipment: Reduces dust emissions, improves the production environment, and meets environmental requirements.

III. Advantages of the Production Line

This production line operates simultaneously to meet the production needs of various specifications of fine sand and gravel. It has a wide range of applications and can adjust the sand and gravel ratio according to production needs, providing flexibility and efficiency.

IV. Introduction to Stone Crushing Production Lines

A stone crushing production line is a type of equipment that crushes large stones into sand and gravel aggregates of varying particle sizes. Compared to traditional crushing lines, modern stone crushing lines are more energy-efficient and environmentally friendly, producing sand and gravel with uniform particle size and high compressive strength, meeting construction material standards.

V. Application Areas

Stone crushing production lines are widely used in stone quarries, mining, metallurgy, building materials, highways, railways, water conservancy, and chemical industries, and are suitable for producing various types of sand and gravel for construction.

VI. Characteristics of Current Stone Crushing Equipment

Modern stone crushing equipment has the following characteristics:

High crushing ratio: It can crush large materials to the desired particle size in one operation, reducing the need for secondary crushing.

High crushing efficiency: Efficient crushing technology improves production efficiency and reduces production costs.

Good particle shape: The finished product has a uniform particle shape, meeting the requirements of high-standard construction materials.

VII. Development Prospects

With the gradual depletion of sand and gravel resources and the increased construction of railways, highways, and other infrastructure, the demand for sand and gravel resources is increasing. Only by vigorously building gravel production lines can we meet the growing demand for sand and gravel for construction.